Autonomous
Welding.
Zero Code.
Computer vision detects the seam. AI optimizes parameters. The robot plans and executes — all without a single line of code.
98%+
Weld accuracy
10×
Faster setup
Zero
Robot programming
TRAJ_PLAN
247 points / 3.2s
WELD_QUALITY
99.1% ↑
Industrial welding is broken
Five challenges that make traditional welding automation expensive, fragile, and inaccessible.
Skilled Labor Shortage
Certified welders are increasingly scarce. Dependency on rare expertise creates production bottlenecks.
Inconsistent Quality
Manual welding varies by operator fatigue, skill, and environment — causing costly rework and defects.
Complex Programming
Traditional robot programming requires weeks of specialized expertise, halting production during changeovers.
Unstructured Environments
Real factory floors have variation. Rigid robots fail when workpieces shift or geometry deviates slightly.
Costly Downtime
Every hour of unplanned downtime costs thousands. Brittle systems amplify this risk.
There is a better way.
CozmoBot replaces fragile manual workflows with an intelligent, adaptive autonomous system.
From scan to weld,
fully automated.
Five integrated stages work together to deliver consistent, high-quality welds — on any part, the first time.
End-to-end cycle time
~3s
Scan
~2s
Plan
Real-time
Weld
Seam Detection & Geometry Analysis
Computer Vision
Multi-sensor cameras scan the workpiece in real time. The system identifies seam geometry, orientation, surface condition, and material boundaries — with sub-millimeter precision.
AI-Driven Welding Config
Smart Parameter Prediction
Trained on thousands of welds, the AI model predicts optimal voltage, wire feed speed, travel speed, and shielding gas flow — all tuned to your specific geometry.
Collision-Safe Motion
Trajectory Planning
A motion planner generates smooth, collision-free robot trajectories. The system accounts for joint limits, workspace boundaries, and obstacle avoidance automatically.
Adaptive Path Correction
Seam Optimization
During execution, real-time feedback continuously refines the weld path. If the seam deviates, the system adapts — maintaining quality across every pass.
Zero-Code Operation
Autonomous Execution
No teach pendants. No offline programming. The robot programs itself from the scan. A factory operator loads the part, confirms the plan, and presses start.
Everything needed for
autonomous operation
Zero-Code Interface
Load a part, confirm the scan, press start. No programming, no teach pendants, no offline planning.
Adaptive Welding
Parameters adjust in real time as geometry, material, and heat input conditions change.
Multi-Sensor Vision
Structured light, depth cameras, and vision models triangulate seam position with sub-mm accuracy.
AI Parameter Optimization
Trained models predict optimal welding conditions before the arc even starts.
Real-Time Path Correction
Closed-loop feedback updates trajectory mid-weld to compensate for distortion and drift.
Precision Seam Tracking
Continuous vision tracking ensures the torch follows the seam with mechanical accuracy.
Cross-Robot Compatible
Works with FANUC, Yaskawa, ABB, Kuka, and Universal Robots via a unified motion abstraction layer.
Industrial Deployment Ready
Built for the floor: dustproof sensors, ruggedized enclosures, plant-network connectivity.
The intelligence layer
is task-agnostic.
The same computer vision, AI reasoning, and motion planning stack that masters welding can be directed to any unstructured industrial task — without rebuilding from scratch.
"Teach the system one task. The architecture scales to many."
Welding
Fully autonomous TIG/MIG/MAG
LiveDrilling
Adaptive drilling & hole finishing
RoadmapGrinding
Surface preparation & burr removal
RoadmapBuffing
Polish and surface treatment
RoadmapCutting
Plasma and laser profile cutting
RoadmapInspection
Automated quality verification
RoadmapA closed-loop autonomous pipeline
Each stage feeds the next. The system doesn't just execute — it learns and corrects.
Vision
3D Scan & Seam Detection
AI Analysis
Parameter Prediction
Motion Planning
Trajectory Generation
Robot Execution
Autonomous Operation
Feedback Loop
Real-Time Adaptation
<50ms
Scan Latency
<200ms
Prediction Time
<2s
Planning Time
100Hz
Correction Rate
Built for where
steel meets deadline
CozmoBot deploys across every industry that depends on metal joining — from shipyards to aerospace facilities.
Energy
Pressure vessels, pipe spools, structural steelwork for power plants.
Shipbuilding
Hull panels, bulkheads, and structural welds in confined spaces.
Heavy Manufacturing
Complex fabrications, large-format structures, and high-volume production.
Aerospace
Precision structural welds with full traceability and quality records.
Automotive
Body-in-white, exhaust systems, and sub-frame fabrication.
Industrial Fabrication
General steelwork, custom fabrications, repair, and maintenance.
Built for real
manufacturing constraints.
Traditional welding operations are difficult to scale due to training requirements, inconsistent quality, downtime, and manual programming overhead. The autonomous system reduces operational complexity while maintaining repeatable performance.
Long training cycles before welders are production-ready
Faster deployment — system configures from part scan
Weld quality varies between operators and across shifts
Repeatable execution on every pass, every part
Manual robot programming slows changeovers
Zero-code workflow — no offline programming required
Staffing limitations reduce operational continuity
Higher operational continuity independent of shift constraints
Rework and correction overhead increases production cost
Optimised seam execution reduces defect-driven rework
Scaling production requires additional specialised labour
Easier replication across lines without proportional headcount
Operational improvement over time
Days 1–14
Deployment
System installed, calibrated, and scanning live parts. No programming specialists required.
Month 1–3
Stabilisation
Changeover times reduce. Teams adapt to zero-code workflow. Rework rates begin to fall.
Month 3–12
Efficiency Gains
Operational continuity improves. Quality consistency becomes measurable. Programming overhead eliminated.
Month 12+
Scale
Same system replicates to additional lines or tasks. Operational savings accumulate at scale.
Factory-floor improvements
Faster Task Deployment
Parts are scanned, planned, and ready for execution without manual teach-in. Changeover time drops significantly.
Reduced Weld Variability
AI-predicted parameters and real-time seam tracking produce consistent results across operators, shifts, and part batches.
Lower Programming Overhead
Eliminates the need for specialist robot programmers during deployment or part changeovers.
Improved Operational Uptime
Reduced reliance on highly specialised welding availability means fewer production interruptions.
Scalable Across Lines
The same intelligence layer can be replicated to additional cells or expanded to other industrial processes.
Operational Investment, Not Overhead
A single deployment accumulates savings through reduced downtime, lower rework, and simplified ongoing operation.
The practical case
Operational savings accumulate through reduced downtime, improved consistency, and simplified deployment — not a single headline number.
A single deployment reduces recurring operational inefficiencies. The same system scales to additional lines without rebuilding from scratch.
Deploy autonomous
robotics today.
Join manufacturers already running CozmoBot on the floor. We work with your existing robots, your team, and your timeline.
Quick Integration
Works with your existing robot hardware in days, not months.
Dedicated Support
Our engineering team guides deployment from day one.
Flexible Trials
Pilot on a single cell before scaling to your full line.