COZMOBOT
Weld OS · the first nex-ON industry edition · proven

Just tell it to weld.

Omnicron is Weld OS: nex-ON’s welding edition, running on a collaborative arm. It finds the bare-metal seam in front of it, measures the part, rehearses the pass dry, and welds it when you arm the arc — all directed by voice, with no teach pendant and no CAD program.

Omnicron running a live weld pass on a clamped steel section, sparks and arc light filling the cell
Programming
None. You talk to it.
Best fit
High-mix, low-volume
Arc state
Dry until armed
Operator
Non-specialist
01 / one pass, start to finish

What happens between “weld this” and the bead.

01
Ask in plain words

"Weld the seam on this bracket." Push-to-talk, session locked to English, Hindi or German so floor chatter cannot hijack it.

02
See and measure

Open-vocabulary detection finds the part with no per-class training, then fused depth returns its length, width and distance in millimetres.

03
Find the seam

Inside the operator-drawn area of interest, a depth-and-image profile scan locates the bare-metal joint and both of its endpoints.

04
Map into robot space

The hand-eye transform turns those endpoints into exact points in the robot's own coordinate frame. Reachability is checked before anything moves.

05
Rehearse dry

The full pass runs — lead-in, stroke at constant standoff, retract — with nothing energised. Identical motion, no arc.

06
Arm and weld

On explicit arming: strike arc, run start to end with the chosen weave, end arc, retract. Then it tells you what it did.

02 / weave

Specified the way welders specify it.

Four oscillation patterns overlay the stroke, spaced either by a fixed pitch in millimetres per weave or by a set number of cycles across the seam.

Triangle
Sine
Circular
Vertical
03 / the safety gate

Rehearse the whole pass with the arc off.

A dry weld is not a simulation — it is the real motion with nothing energised. The operator watches the exact pass, then decides.

Default arc statedry
Armingexplicit, per session
Persists across restartnever
Default speedslow
04 / from the cell
The cell mid-pass — arm on the welding table, operator watching behind a shield
In the cell
A clamped steel section with a finished bead running the length of the joint
The joint, welded
Several welded box sections laid out on the table after a batch of passes
A batch of passes

Shot on our own floor — no renders, no compositing.

Pilot programme

Send us a part drawing. We'll weld it dry first.